Influence of ash and slag waste on the technical properties of ceramic bricks made from non-ferrous metallurgical waste without the use of conventional natural raw materials
https://doi.org/10.21285/2227-2917-2025-1-44-53
EDN: AKHVHQ
Abstract
This paper examines the recycling of the clay part of the gravity tailings of zircon-ilmenite ores, which is a man-made raw material for non-ferrous metallurgy, as well as its use as a clay binder. Additionally, ash and slag waste as a leaner and burnout additive for obtaining ceramic bricks without the use of traditional natural materials are studied. A Jeol JSM 6390A scanning electron microscope was used to analyze the elemental chemical composition and microstructure of the raw materials. Petrographic studies of the raw materials were analyzed using immersion liquids, transparent sections, and polished sections under a MIN-8 and MIN-7 microscope. The clay part of the tailings of zircon-ilmenite ores was used as a binder for the ceramic brick production process, and ash and slag waste were used as a leaner and burnout additive. The classic technology of brick production is considered including crushing, mixing, plastic molding, drying, and firing of bricks. A growth of the most important indicators of ceramic bricks was found when introducing up to 20% of ash and slag waste into the compositions of ceramic masses. Moreover, the plasticity of the batch reduces from 22 to 9 with an increase in the content of ash and slag waste from 10% to 30%. As it contributes to the formation of cracks on the surface of the brick during its molding, 20% of ash and slag waste is concluded to be the optimal composition for M125 bricks.
About the Authors
A. V. Balanovskaya
Samara State University of Economics
Russian Federation
Competing Interests:
Russian Federation
Anna V. Balanovskaya, Cand. Sci. (Econ.), Associate Professor, Head of the Department of Planning and Control of Digital Transformation
141 Soviet Army St., Samara 443090
AuthorID: 267934
Competing Interests:
The authors declare no conflict of interests
E. S. Abdrakhimova
Samara University (National Research University named after Academician S.P. Korolev)
Russian Federation
Competing Interests:
Russian Federation
Elena S. Abdrakhimova, Cand. Sci (Eng.), Associate Professor, Associate Professor of the Department of Chemistry
34 Moskovskoye Sh., Samara 443090
AuthorID: 252634
Competing Interests:
The authors declare no conflict of interests
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For citations:
Balanovskaya A.V., Abdrakhimova E.S. Influence of ash and slag waste on the technical properties of ceramic bricks made from non-ferrous metallurgical waste without the use of conventional natural raw materials. Izvestiya vuzov. Investitsii. Stroitelstvo. Nedvizhimost. 2025;15(1):44-53. (In Russ.) https://doi.org/10.21285/2227-2917-2025-1-44-53. EDN: AKHVHQ
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